Distilling non-alcoholic spirits in a copper still

The Zero-Proof Secret: How to Distill Non-Alcoholic Spirits That Taste Real

If you’ve ever sipped a zero-proof gin and thought, “Wait, how are non-alcoholic spirits made? How does this taste like gin without the gin?”, you're definitely not alone. It’s a completely fair question.

These incredible zero-proof drinks are crafted much like traditional spirits, using botanicals, heat, and pressure to extract flavor. The key difference is that instead of chasing high proof, distillers are finding ingenious ways to remove or avoid alcohol completely while keeping every single bit of aroma and depth.

Let’s look at exactly how to distil non-alcoholic spirits, the pioneers making it happen, and what makes these drinks taste so surprisingly complex.

NA Spirits

What Exactly Are Non-Alcoholic Spirits?

Let’s be real, "non-alcoholic spirit" sounds like a total contradiction. A spirit is defined by its alcohol content, think gin, rum, or whiskey. So, how to make non-alcoholic spirits that actually work?

It comes down to intention. A good non-alcoholic spirit is designed to replicate the structure, the aroma, and the mouthfeel of its alcoholic cousin.

The goal isn't simply to strip away alcohol; it’s to keep what makes a spirit a spirit: complexity, a layered flavor profile, and that satisfying, adult "bite."

In short, it’s where culinary craftsmanship meets clever chemistry.

The Distillation Flip: How to Distill Non-Alcoholic Spirits

To understand how to distill non-alcoholic spirits, you first have to remember how traditional spirits are made.

Traditional distillation starts with fermentation, where yeast turns sugars into ethanol (the alcohol). Distillers then heat that fermented liquid, collect the alcohol vapors, and condense them back into a much stronger form.

Here’s the fun flip for the zero-proof world:

  • Start and Stay Sober: Some distillers start with botanicals and water right away, brewing them like an intense tea. Since they never introduce fermentation, there's zero alcohol to worry about removing.
  • Distill Then Remove: Other brands distill botanicals in alcohol first (because alcohol is a fantastic flavor carrier), and then they remove that alcohol entirely through clever re-distillation or vacuum processes.

Both methods have the same goal: keeping those intricate layers of flavor that alcohol typically helps carry, without keeping the alcohol itself.

Why Distillation Still Matters for Flavor

Even though the end result is zero alcohol, the act of distillation is crucial for flavor capture. Think of traditional alcohol as a solvent and a carrier for aroma molecules. Without it, flavors can fall completely flat or taste like sweet water.

That's why zero-proof distillers must work harder. They replicate alcohol’s behaviour using precise controls over temperature, pressure, and time. They are essentially coaxing out the essential oils, tannins, and pure essences that give depth to your drink.

Inside the Craft: Techniques That Make Zero-Proof Work

Let’s look at some of the innovators in the zero-proof world and see exactly how are non alcoholic spirits are made by the best of the best. No two brands take the same road, which is why the category is so exciting.

1. Seedlip the Pioneer: Distill and Strip

Before zero-proof spirits were cool, there was Seedlip. The founder was inspired by herbal medicine books from the 1600s.

Seedlip's process is based on how to distill non-alcoholic spirits by removing alcohol later. They start by distilling each botanical juniper, cardamom, and citrus peel separately in alcohol.
 
The result is layers of flavor that taste complex and real, not synthetic. Their Garden expression is crisp and green, Grove is pure citrus, and Spice delivers warmth and earthy notes.

2. Wilderton the Scientific Brewer: Water is the New Solvent

Oregon-based Wilderton took the opposite, tea-like approach. They focus on how to make non-alcoholic spirits without ever introducing alcohol.

They start by intensely brewing botanicals, think peppercorn, orange peel, bergamot, lemongrass, as an herbal tea. This uses water as the primary extraction medium. That concentrated mixture then undergoes high-tech vacuum distillation through a spinning cone column still.
 
Since there's no fermentation, there's never any alcohol to remove. What you get is pure botanical concentration, aromatic, bold, and incredibly layered.

3. Spiritless: Reinventing Whiskey Warmth

If Seedlip made gin exciting, Spiritless made bourbon possible without the booze. They focus on recreating that distinctive whiskey warmth.

Crafted in Kentucky, their star bottle Kentucky 74 starts with neutral grains and oak char. The base mash is treated under precisely controlled temperature and pressure mimicking the expensive, time-consuming barrel-aging process of traditional whiskey.

After extraction, it goes through re-distillation to ensure the alcohol is removed, leaving behind essential oils and tannins that mimic that signature whiskey mouthfeel and warmth. The result is a drink that smells like caramel and vanilla, finishes with oak, and even gives you that gentle heat you expect from whiskey minus the alcohol. That's the secret to making whiskey cocktails possible again, without compromise.

Gin Fans, Rejoice: The Botanical Bite

Gin drinkers might be the hardest crowd to please, thanks to that distinctive juniper personality. But today's zero-proof gins are seriously good.

Then there’s Ceder’s Classic, a South African brand that blends juniper, coriander, and local rooibos tea for a cool, fresh profile. It's proof that you don't need ethanol to feel that familiar botanical "bite."

Both brands demonstrate the careful process: start with traditional gin botanicals, run multiple distillations with controlled temperatures, and finish by perfectly balancing the extracts with pure water. This creates a spirit body that is light but completely full of aroma.

Why Distillation Quality is Everything

Have you ever tried a mocktail that tasted flat, thin, or overly sweetened juice? That’s what happens when there's no structure, no complexity from quality flavor extraction.

Distillation is what changes that completely. The precise way heat, pressure, and time interact with botanicals decides how "adult" and satisfying your zero-proof drink feels.

Great distillation means you taste the complexity of the bitter orange peel, the warmth of the cardamom, and the earthiness of the roots, not just sugar. It's why Better Rhodes only curates brands that take the long way around: more chemistry, more patience, and less compromise on flavor.

Quick Comparison of Distillation Styles

Brand

Method

Alcohol Used?

Flavor Style

Signature Product

Alcohol distillation then low-temp re-distillation to remove alcohol

Yes (used as solvent, then removed)

Clean, herbal, aromatic, layered

Wilderton

Herbal tea concentration + low-pressure vacuum distillation

No (water is the solvent)

Bold, complex, aromatic

Wilderton Earthen

Barrel extraction of grains + re-distillation to remove alcohol

Yes (in process, then removed)

Whiskey-like, smoky, warm finish

Kentucky 74

Botanical steam distillation and blending

No (uses steam/water)

Citrusy, crisp, bitter-sweet

Frequently Asked Questions

How are non-alcoholic spirits made?

They are made through expert distillation either by extracting botanicals using alcohol that’s later removed, or by extracting the botanicals directly into water or tea. The primary goal is capturing intense flavor without the alcohol content.

Can I make alcohol free spirits at home?

You can definitely try making an infusion! Start with botanicals like citrus peel, juniper, and cardamom.11 Simmer them gently in water (don't boil) to extract flavors, then strain and chill. You can add a tiny bit of glycerin or citric acid for mouthfeel. It won’t match professional methods, but it’s a fun start!

How to distill non-alcoholic spirits professionally?

Brands use advanced techniques like vacuum distillation (low heat), spinning cone columns (precision separation), or low-temperature re-distillation.12 These processes safely and precisely separate the volatile flavor compounds (aromas) from the alcohol.

What’s the best way to enjoy alcohol-free spirits?

Treat them like the real thing. Mix them simply with high-quality tonic, soda, or bitters. The key is balance, let the pure, distilled botanicals shine.

Conclusion

Making non-alcoholic spirits isn't about taking alcohol out. It’s about reimagining what flavor can be. From old-world distillation methods inspired by ancient apothecaries to modern, high-tech vacuum science, each bottle represents patience, innovation, and a firm belief that good taste doesn’t need to come with a buzz.

Whether it’s Seedlip’s herbal crispness, Spiritless’s bourbon warmth, or Wilderton’s botanical depth, one thing is totally clear: the craftsmanship is real.

At Better Rhodes, we celebrate the craft of the curious minds behind every zero-proof bottle, and the creativity that turns roots and leaves into something that tastes like a proper toast.